Features:
• Single lift unit
• Fully contained within one 20 x 8 container for reduced footprint and cost-effective transportation
• Steam vents and safety valve vents mounted away from passing personnel
• Internal intrinsically safe lighting enables safe operation and maintenance in all conditions
• High and low water levels, high-pressure steam and flame
failure shutdowns are fitted as standard as safety and protection measures
• Gas Detection (propane, methane and H2S)
• Fitted with a Fire Suppression System
• Blowdown vessel for safe release of high-pressure steam
during working operations
• The boiler includes forced air cooling to ensure surface temperatures below 200ºC are maintained
Options:
• Experienced personnel providing a complete operational package
including: hook-up & commissioning, servicing, re-fueling and multiple installation assistance
• Additional Steam Hose length available upon request
Description
Total Solutions 4.28 MMbtu steam generators are installed in purpose-built DNV 2.7-1 containers (fully compliant to DNV 2.7-2). Each unit is delivered with internal water and fuel tanks, 200 feet of steam hose consisting of 200 feet lengths together with a comprehensive spares kit. These units have been engineered to be fully contained within one 20 x 8 container, ensuring a reduced footprint as well as cost effective transportation. When supplied as a package with our 100 cfm or 1600 cfm Rig safe compressors, they complete a fully compliant DNV 2.7-2 package.
The generators are suitable for well testing operations or temporary replacement of installed boiler systems during maintenance. They are also suitable for use in industrial applications such as tank cleaning, descaling, shutdowns and heavy oil removal.
Total Solutions generators are designed to ASME/CE steam
generator vessel codes.
An on-board Emergency Shutdown System is fitted as
standard ensuring instant safe shutdown should gas be detected. Each unit is also fitted with a Fire Suppression System.
Total Solutions also has an extensive rental fleet of rig safe
steam generators, producing volumes ranging from 1.4 Million Btu through to 6.2 Million Btu’s.
Technical Specifications
4.28 MMbtu Rig Safe Steam Generator
Performance
Model
|
4.28 MMbtu Rig Safe Steam Generator
|
---|---|
Steam Output
|
2000 Kgs per hour, 4,28,000 Btu
|
Working Pressure
|
150 psi , 10.3 bar
|
Maximum Discharge Temperature
|
185ºC / 365ºF
|
Water Feed Capacity
|
1400 liters / 308 gallons
|
Fuel Consumption
|
124 liters / 32.7 gallons per hour
|
Fuel Tank Capacity
|
1200 liters / 317 gallons
|
Burner Capacity
|
1480 kW gross
|
Voltage
|
480V @ 50Hz / 3 phase control circuits 220V
|
Steam Outlet Valve
|
2” Fig 206 Weco Union
|
Steam Return Connection
|
2” Fig 206 Weco Union
|
Water Inlet Connection
|
1” Crowsfoot
|
Weights & Dimensions
|
Metric
|
Imperial
|
---|---|---|
Over all Dimensions
|
6000mm
|
236”
|
Overall Width
|
3000mm
|
118”
|
Over all Height
|
3700mm
|
146”
|
Weight
|
16500 Kgs
|
36376 lbs
|